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How to Make Lapel Pins and the Advantages of QIYI – GIFTS Custom Service
I. The Process of Making Lapel Pins
1. Design
The journey of creating an lapel pins starts with a design. This is where your unique idea takes shape. Whether it’s a charming illustration, a company logo, or a trendy motif, it needs to be translated into a digital format using graphic design software. At this stage, factors like shape, size, color palette, and intricate details are carefully considered. For instance, if the pin is for a children’s event, bright and playful colors might be chosen, along with cute character designs.
2. Mold Making
Once the design is finalized, a mold is crafted. Usually, metal molds are used, and they are made to be an exact negative of the pin design. High – precision machining techniques are employed to ensure that every curve, line, and corner in the design is accurately replicated in the mold. A well – made mold is the foundation for a high – quality enamel pin, as it determines the precision of the subsequent manufacturing steps.
3. Stamping/Die – Casting
Metal sheets, commonly brass or iron, are then processed using the mold. In the stamping method, the metal is pressed into the shape of the pin. For more complex designs or when greater dimensional accuracy is required, die – casting might be used. The thickness of the metal plays a significant role in the durability and overall feel of the pin. Thicker metals can make the pin more robust and substantial.
4. Silver Soldering Blood Pins
After stamping or die – casting, if the design includes additional elements like blood pins (small metal protrusions for attachment purposes), they are silver soldered onto the main pin body. This step requires skilled craftsmanship to ensure a secure and seamless connection. The soldering should be strong enough to withstand normal wear and tear during the pin’s use.
5. Polishing
The pin is then polished to remove any rough edges, burrs, or surface imperfections. This process gives the pin a smooth and shiny finish, enhancing its overall aesthetic appeal. Polishing can be done using various techniques, such as mechanical buffing or chemical polishing, depending on the type of metal and the desired finish.
6. Electroplating
Electroplating is carried out to add a protective and decorative layer to the pin. Common plating materials include nickel, gold, or silver. The plating not only improves the appearance of the pin but also provides corrosion resistance, making the pin last longer. For example, a gold – plated pin can give a luxurious look, while nickel – plating can offer good durability at a more affordable cost.
7. Enamel Filling
Different colored enamels are carefully applied to the pin’s surface according to the design. The enamels are melted at high temperatures, which fuses them to the metal surface, creating a smooth, hard, and vibrant finish. The quality of the enamels used is crucial as it determines the colorfastness and the overall visual impact of the pin.
8. Quality Inspection
After the enamel has cooled and hardened, each pin undergoes a strict quality inspection. Inspectors check for any defects, such as uneven enamel coating, missing details, or poor plating. This ensures that only pins of the highest quality move forward in the production process.
9. Packaging
Once the pins pass the quality check, they are packaged. Packaging options can range from simple plastic bags for bulk orders to elegant boxes for more premium products. The packaging not only protects the pins during transportation but also serves as a marketing tool, especially for pins sold as gifts or promotional items.
10. Shipping
Finally, the packaged pins are shipped to the customers. A reliable logistics partner is essential to ensure that the pins reach their destination on time and in perfect condition. Tracking information is provided to the customers so that they can monitor the progress of their order.
II. Advantages of QIYI – GIFTS Custom Service
1. Design Excellence
QIYI-GIFTS boasts a team of highly creative and experienced designers. Whether you come with a vague concept or a fully – fledged design, their designers can refine it to perfection. They are constantly updated with the latest design trends and can offer innovative ideas to make your enamel pin stand out. For example, they might suggest incorporating 3D – like effects in the design to make it more eye – catching.
2. Precision Mold Making
The company uses state – of – the – art machinery and techniques to create molds. Their molds are made with such high precision that even the most intricate design details are accurately transferred to the metal stamping. This results in pins with sharp and well – defined edges, and clear, detailed images.
3. Superior Stamping and Die – Casting
QIYI-GIFTS has expertise in both stamping and die – casting processes. They can choose the most suitable method based on your design requirements. Their skilled technicians ensure that the metal is processed to the highest standards, resulting in pins with consistent thickness and excellent durability.
4. Expert Silver Soldering
When it comes to silver soldering blood pins or other additional components, QIYI – GIFTS’ artisans are highly skilled. They can perform the soldering with utmost precision, ensuring a strong and reliable connection that won’t come apart easily.
5. Impeccable Polishing and Electroplating
The polishing and electroplating services at QIYI-GIFTS are top – notch. Their polishing techniques can achieve a mirror – like finish, and their electroplating uses high – quality materials. This not only gives the pins an attractive appearance but also provides long – lasting protection against corrosion and wear.
6. High – Quality Enamel Filling
QIYI-GIFTS sources only the best – quality enamels. Their experienced workers are proficient in applying the enamels evenly, resulting in a smooth and vibrant finish. The colors of the enamels are rich and fade – resistant, ensuring that your pins look great for a long time.
7. Rigorous Quality Control
At every stage of production, from design to packaging, QIYI-GIFTS has a strict quality control system in place. Multiple inspections are carried out to identify and rectify any potential defects. This guarantees that you receive only the highest – quality enamel pins.
8. Diverse Packaging Options
They offer a wide range of packaging options to suit different needs and budgets. Whether you need simple and cost – effective packaging for a large – scale promotional campaign or elaborate and luxurious packaging for high – end gift items, QIYI-GIFTS can accommodate your requirements.
9. Efficient Shipping
QIYI-GIFTS has established partnerships with reliable logistics companies. They can ensure timely delivery of your orders, no matter where you are located. The tracking information provided allows you to stay informed about the whereabouts of your pins throughout the shipping process.
In conclusion, if you are looking to create custom lapel pins, QIYI-GIFTS offers a comprehensive and high – quality service. Their expertise in each step of the production process, combined with their commitment to customer satisfaction, makes them an ideal choice for all your enamel pin – making needs.
